supermarket shelf panel forming machine, corner pillars process.

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süpermarketler Raf rulo şekillendirme Makinesi

 

Süreç :( Anchan, fiyatlar ve diğer lamine) Bu birimi işlem yapılandırmada otomatik açılmasını kullanılır - tesviye - servo besleme - delme - Rulo şekillendirme - Uzunluk şekillendirme Kesme - Makbuzlar

 

Otomatik raf üretim hattı Ana teknik parametreler laminantlar
      Maksimum levha genişliği: 700mm
      Rolling Kalınlığı: 0.8mm (isteğe bağlı)
      Değirmen hızı: 0-15m / dak
      Ana motor gücü: 11KW
      Güç kaynağı: HC380, 50KZ
      "Wei Cheng soğuk şekillendirilmiş" ilk profesyonel öğrenci

 

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What is the roll roll forming machine? (Serial) 3

    Cold-formed steel sections corner portion of the material to plastic deformation occurs due to the bending cold work hardening, which increase strength, ductility decreased, a phenomenon known as cold bending effects. If the effect of the use of cold-formed after improving strength component design, it can save 10% to 15% of the steel, but also as a means to improve the strength of cold-formed steel safety reserves.

What is the roll roll forming machine? (Serial) 2

        Bending deformation zone roll cold molding cross section, curved pieces of the outer fiber elongation by Ramen, the inner fiber pressure and shortened between the two regions shortening and elongation, there is a layer of fibers of constant length called neutral layer, which in cross section form an arc called the neutral line. Since the outer layer of a pressure strain into a pull, it is likely to cause thinning deformation, the inner layer of compressive strain, is not conducive to plastic flow, coupled with the rigid contact bump forming rolls round, so that the metal nowhere to flow, but to make the inner layer shift, thus the thickness of the bent portion thinning, thinning amount is generally small.

      In determining the thickness and width of the blank that: before and after molding strip thickness change, expand each part after forming (line) and neutral line length equal to the width of the blank.

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What is the roll roll forming machine? 1

       
        Roll cold forming is followed by Dangdang metal strip when the number of hole-type roller, with rotating plate with rollers feed forward while being continuously curved, so that the desired cross-sectional shape of the system member. Visible, roll forming is a continuous curved molding method. Figure 2 is molded in a second case of Figure 1 for different sections of the plate belt rollers. Strip at the entrance rollers began to produce bending deformation, and at the same time moved forward, in the center of the section of the roller 4, the end of the forming of the second pair of rollers in and out the roller, and then enter The third pair of rollers.
       Roll cold forming (Cold Roll Forming) is a plate with a total length of successively pass through a number of different local and gradually bending deformation, the whole cross-sectional shape gradually approaching the finished cross-sectional shape, and ultimately get the full-length plastic working method of uniform cross-section of product . Pass is made of two or more having a certain shape forming roll (also known as roller, roller) outline enclosed, forming rolls may be horizontal or vertical roll roll. Hole is one of the important factors affecting product quality and productivity. Forming rolls mounted on the frame, is responsible for driving the strip along the forming roll by a motor driven by the transmission system, generally only horizontal roller to active roll, vertical roll are often passive roll. Each stand called a molding machine, each frame molding machine is equipped with two or more forming rolls, each unit consists of two or more columns forming a molding machine.

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Roll Forming Machine Process

        Profile roll forming machine similar bending step in the process, it is not a pure rolling process, but special production methods. Produced by this method profile wall is thin, low weight, but stiffness, shape is very complex, big length. The main production equipment is cold-formed profiles roll forming unit, a variety of its classification. Molding machine according to the production of products can be divided into sections forming machines and welded tube forming machine; can be divided according to type of cantilever frame forming machines and gantry machine; press forming mechanism made separable roll forming machine, roll forming machine and crawler molding machine.

        Currently used by manufacturers of cold-formed profiles molding machine, in addition to wide corrugated board unit and in recent years the introduction of a small amount of the molding machine, the vast majority of the unit or by using ERW converted. This machine generally consists of horizontal and vertical roll roll stand rack. Molding process by molding the order blank edging strip can be divided into stages (Ⅰ), the central portion of the strip forming stage (Ⅱ above) and closed pore stage (Ⅲ above).

        Horizontal roller is gearing frame, bear the primary task tube deformation. Edger is passive, set up in groups of two horizontal rollers occasionally set up, the main role is to guide, it is also involved in part of the deformation, deformation of the strip and prevent rebound.

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Stainless steel broad application prospects in the construction industry


     Up to 319 meters on the Chrysler Building in New York 56-meter-high giant spire is made of stainless steel Outokumpu, and after the completion of 80 years had only received two maintenance over New York still gleaming like new. Today, stainless steel durability, functionality and aesthetics have been perceived by the world's architects and favor, it is widely used as a cladding material. In the future is the construction sector, the stainless steel will release more application potential. And now the plant, houses houses built are mostly made of stainless steel keel structures, simple, quick, because the stainless steel keel own characteristics significantly, both in the external walls of buildings, or industrial, commercial plays an important role, but also because we all stainless steel keel The wide range of applications, so the requirements for the processing of stainless steel keel, keel roll forming machine also requires higher and higher, roll forming machine, only in the constant optimization process can be processed a more high-quality products keel.


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Stainless steel keel product will create a new era of building applications

        As we all know the benefits of high-rise buildings, and stainless steel in construction applications are not uncommon. However, how to expand the scope of application of stainless steel as a building material, especially in the ultra-high-rise buildings, is still a difficult and complex issue. Because it involves not only the scientific theory of knowledge, but also to meet the challenges of the operability and other aspects.
         Experience Day in the global stainless steel leader Outokumpu recently held in Berlin, the construction industry-related person in charge of the reporter interviewed Dr. Outokumpu construction sector Joern Teipel. From the perspective of a physicist and his material experts, with everyone to explore the importance of the stainless steel material for the industry, as well as future trends in this area.
         Joern Teipel said: "I have always been very interested in the construction industry, considered a building fan, history of architecture and its evolution to a strong interest in every new city, I will go to explore and enjoy a wide range of construction. And this is my great pleasure to travel in one. "During the PhD, his research interests are physics, mainly in the non-linear object, relates to an optical detection, optical appearance, optical reflectance surface treatment, and these subjects field of knowledge is important for building. Dr. Joern Teipel said: "The content is not strange for me based on professional education background, I can easily grasp the material in the building to find the perfect combination of a number of choices in this study experience for me. career choice and development have had a significant impact.
         Meanwhile, Dr. Joern Teipel said: "For material suppliers, the most important task is to determine what is really needed is an architect, and we should learn how to meet their needs Outokumpu's stainless steel both beautiful and. lasting properties, it can effectively help architects achieve their vision. Our responsibility is to make the architect's dream become a reality. "
          Development of the construction industry depends on the development of engineering works not only to learn, but also depends on the progress of materials science, mechanical engineering, energy and power engineering, electronics, communications, automation, computer science and other related disciplines. If the architect is a dreamer, so materials science and other engineering scientists is their "Dream man." Dr. Joern Teipel said in an interview, in the construction industry, "the architect of the exterior walls if there is some special design ideas, we can help achieve, will be considered together with all the possible combinations, we have a total of 70 different surface and polished product portfolio, which has a relatively large number of. "
    The future of stainless steel products, especially stainless steel keel into a large number of products will be put into our daily lives and the construction industry, stainless keel products will be favored for the construction industry.

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Cold-formed steel roll forming machine processing product defects and causes?

 First, cold-formed steel finished weld cracking or rupture
         Reason: 1, the thickness of the width of the raw material in the production process is unstable. Weld or produce false welding; 2, extrusion welding inadequate, poor weld fusion.

         Second, cold-formed steel products do not meet the criteria bend
         Reason: 1, pipe wall thickness unevenness (uneven thickness or raw material produced by the manufacturer); 2, roll diameter of different pipe deformation leads to uneven bending.

         Third, cold-formed steel product size fluctuations
         Reason: 1, the operation when adjusting the roll improper; 2, solid too fast, leading to size fluctuations.

         Fourth, cold-formed steel products sectional serious glitch, have a "rat tail"
         Reason: 1, cutting blades become blunt, so the gap is too large tends to remain; dull blade, or improper installation also easily lead burrs; 2, pipe welds have squeeze out excess metal. Welding system is not standardized and easier to make the cut when leaving burrs.

         Fifth, cold-formed steel products weld surface is not flat, convex clear
         Reason: 1, convex weld, the weld planing depth darker, resulting in lower flatness. 2, concave weld, the weld planing depth shallower.

         Six, cold-formed steel products square tube or rectangular tube R angle fluctuation
         Cause: Improper production operations

         Seven, then welded tube body phenomenon exists
         Reason: In the production process, the raw material is carried unwinding package rolling, each volume of raw materials without the interface, in order to continuous production, the need to end of the first two volumes of raw materials welded.

         Eight, the port saw irregular, tilted or uneven.
         Cause: shear deformation in shear makes port missing.

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Color steel sandwich panel roof design（五）

C28 roll forming machine
    6. Supporting sandwich panels purlins number and spacing of purlins arranged by the board of the bearing capacity and roof trusses roofing beams and other requirements of the decision, but under normal circumstances should be supported by a board of at least three purlins. In the face of the ridge line and the plate longitudinal slit oblique, oblique oblique ridge line must be set to ensure that the steel sandwich panel purlin oblique ends support conditions. Purlins and roof slope surface must be parallel to ensure inter-plate and purlin was face contact. In the long to lap the two plates, purlins flange width should be no less than 100mm, less than should set up a dual purlins, or add long pass welding angle iron. On each slope at the edge of the roof purlins rhyme and two plate length to lap purlins, should pass a long pre-fight card. 2 rivet hole spacing 300mm, avoid high altitude drilling difficult. Color steel sandwich panel roof itself is a lightweight roof envelope, purlins should be used lightweight cold-formed steel, steel for savings, reducing difficult drill drill is very beneficial, but it should be really good job in anti-corrosion treatment.
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Color steel sandwich panel roof design

    4. Roofing and gutter junction steel sandwich panel color steel sandwich panels and gutters should adopt lap sidewall coupled approach. Lap length not less than 120mm. Roof slope value should consider rainwater and construction conditions, the general color steel sandwich panel roof slope is not less than 1/20 and not more than 1/7. Less than 1/20 slow drainage, high water drainage downstream slope. It is greater than 1/7, since the plate surface more slippery, construction workers walking roofing sheet handling inconvenient and unsafe.
    5. Row plate sign size regulations, perpendicular row of boards, panels take on the slab direction sign size 1220mm, a width dimension of the actual plate is generally 1 218mm ± 2mm. Length steel sandwich panel is generally 6m. Although the color steel sandwich panel production can be any length, but does not consider the expansion factor equivalent temperature difference caused by the upper and lower surfaces of the steel sheet, plate too long, on the surfaces of the steel plate at a temperature effect causes the occurrence of bending deformation.
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Color steel sandwich panel roof design（三）

Color steel sandwich panel roof design
   2. Transverse joints between board and the board adopts sailing lap, lap method of sealing material, length not less than 120mm, the material sealed, except waterproof, there to prevent the sealing plate cutout corrosion effect.
   3. Sandwich panels connected to the purlins are generally connected through the roof, this method is simple, convenient construction, but must fight through the hole in the roof, junction being exposed to the atmosphere, often subject to wind and rain erosion and atmospheric ʱ?? In the steel sandwich panel roof design, many departments began to use the practice of hidden connections, in order to solve this problem, to create a "concave" pieces hidden connection method.
         "Concave" pieces hidden connection method is similar female connector, the female member through long or intermittently to withhold cuffs on steel sandwich panel, the female member by galvanized bolts and steel sandwich panel bottom purlins connected to the above deduction "n" shaped color waterproof accessories constitute plate. , Sandwich panels and structural connection parts, fittings and accessories, sandwich panels and steel sandwich panel between, all with aluminum rivet connections.

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Color steel sandwich panel roof design（二）

 1080 Sheet metal forming machines
  1. All seams are arranged in the longitudinal direction consistent with the roof drainage. General shall make the flow direction and the longitudinal seams cross, to avoid longitudinal joints diffuse water phenomenon. Between the roof and the roof longitudinal seam joints between the board and the board using water-based structure, waterproof material, supplemented by a method, the gap does not appear the phenomenon of water under normal circumstances only waterproof structure, but in stormy weather, in flanging buckle slot between its side walls on steel sandwich panel, since the parts processing, installation and other reasons, can not be completely consistent color and is very smooth steel surface, the friction coefficient is very small, often appear slanting rain trans overshoot. Therefore, it is necessary to be waterproof material.
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Color steel sandwich panel roof design(一）

  

  Sandwich panels used in construction, is a new development of building technology, in which there is not a previous set of load-bearing building board, insulation, waterproofing and renovation in one of the functions. Based on this characteristic, in the application of sandwich panels in buildings, we should give full play to consider these characteristics and avoid the problems posed by these characteristics. Sandwich panels used for large-span industrial buildings and public buildings roof, most of them for the plate, purlin structure, sandwich panels are now produced by Sandwich plate processing equipment.
   Roof sandwich panels do not only have to bear the weight of construction to withstand the load, snow load and negative wind loads, it must be connected to the roof purlins, load transmitted beams, columns by the purlins and the like. Therefore, the connection point to the emergence of several plates and purlins; roofing Apart from sheet metal, there are several sorts of flashing accessories. Pan of water between parts, between the pan of water and the plate, between the board and the board, between the member and the surrounding buildings flashings should be linked, which resulted in a large number of connection points. These connection points above process constitutes a key color steel sandwich panel design.

Roll forming machine 6 Ways to improve stampings life!（一）

    Roll forming machine stamping process is an essential process equipment, improve product quality, extend product life, improve production efficiency have a decisive role. However, since the stamping parts in the production process often lose their jobs wear size, it makes it difficult to meet production needs. Therefore, improving the durability of stamping dies (life) is critical.
Roll forming machine to improve the durability of the stamping method generally have the following:

1. An improved roll forming machine stamping parts of the design

    Whether to study a press roll forming machine part is designed to improve the durability of the foundation stamping. Therefore, when dealing with product design stamping molding adverse conditions and take effective measures to improve the durability of stampings, such as life design stamping holes often manifested in the red hole punch. For this type of stampings, it should be designed so that small punch to shorten its length to increase the strength, should also adopt the method of strengthening the guide sleeve to protect small punch. In addition, the stamping design, should be fully taken into account in the form of fixation methods and guide in the form of mold, punch, and determining and upper and lower rigid template center of pressure and other factors. Especially for stamping die, the selected clearance value has a great influence on durability. At design time, the gap should be a reasonable choice stampings, the gap value can not be too small, otherwise it will affect the life and durability of stamped parts. Practice has proved that, without affecting the quality of stamping the case, appropriate to enlarge the gap can greatly improve the durability of the stamping dies, sometimes even several times and several times increase.

flexible roll forming machine Unit Features

flexible roll forming machine Unit Features (Roll molding machine) in the production of different specifications of steel pipe, without changing the roller, only the level of the rough-shaping roller segment frame of four and six frame roll holder vertical displacement of the roller group of the rack may be adjusted. (Roll forming machine) in the operation simply press the operation button, through the electro-hydraulic control and mechanical transmission device to adjust the roll up, down, sliding, rotation, can be read directly from the adjusted digital display technology to accurately adjust the roll parameter, so that not only reduce the roll change time, simplifying adjustment step, and the number of rollers can save prepare 30% -60%. (Roll forming machine) As the pipe forming process a bad edge tension in small, fixed shape without offset shift, flat seam, roundness. Thus product quality and stability, roll wear, low rolling mill energy consumption, and for the production of some of the thin-walled pipe (such as t / d = 1%) offer possibilities.

Flexible roll forming unit

1 Flexible roll forming unit Referred FCF unit (Flexible Cold Forming) in order to meet a variety of openings and cold-formed steel hollow preform requirements by the VAI developed a new type of unit, in 1992 and put into use. Features (roll forming machine) units are: arch through the rack with rollers roll film alone or synchronized movement, so that the profile section of the wings bent alternately or simultaneously, to change the products of different specifications in each rack, and without the replacement roll, and thus (a roll forming machine) to adjust the manufacturing operation more excellent flexibility. FF units (Flexible Forming) is a flexible machine on behalf of another type.

(Roll forming machine) units advantages

(Roll forming machine) units advantages Simple (roll forming machine) frame structure, easy to adjust, can save 50% of the cost of the roll film, a 40% reduction when changing rolls. To 15% of capacity. Diameter and wall thickness (roll forming machine) product ratio D / T up to 160:1 advanced technology applicability. Produce diameter of 25 to 406.4mm, wall thickness of 1 to 16mm tube product line and the corresponding rectangular tube.

Focus adjustable forming roll forming machine

Focus adjustable forming roll forming machine (Roll forming machine) generally use a common frame and a preformed flange rack, an apparatus dedicated substituted 4-5 CTA conventional two roll holder flat edger roll means and the frame. (Roll forming machine) CTA means to produce the main pipe, the changes in size, just adjust the position of the sheet roll changes can be realized when adjusting the roller, which moves the linear resistance, adjusting the roll angle is constant constant, the linear movement of the roller is formed with a radius proportional to the product. (Roll forming machine) for the production of square and rectangular tube, the integer is a universal rack and roll, when to change product specifications, simply adjust the four staggered flat, vertical roll position, you can achieve the production requirements.

The new (roll forming machine) several structural forms

The new (roll forming machine) several structural forms Molding technology and equipment is increasing the level of structure, endless leaps and bounds. Four roller (rolling machine) in the molding of the molding machine has a vertical section consisting of vertical rollers, thereby improving the bad material deformation conditions, especially in the deep section of the molded product, to reduce the deformation of the additional friction, reduced energy consumption, but also help remove scratches, ensure the product has good surface quality. (Roll Forming Machine) cold-formed steel units that belong to this category molding machine, its products and production for a variety of special-shaped cross-section cold-formed steel products, there is a strong versatility.